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YS-LDZ250/YS-ULDZ250 | SMT PCB Fixture Loading&Unloading Machine

The PCB Loader Unloader is used for automatic assembly of PCBs and pallets on SMT production lines.The SMT PCB Fixture Loading&Unloading Machine adopts high-strength iron plate, aviation aluminum profile, stable and strong.

SMT PCB Fixture Loading&Unloading Machine Description

An SMT (Surface Mount Technology) PCB fixture loading and unloading machine is a specialized piece of equipment that is used to load and unload PCBs (printed circuit boards) into and out of an SMT pick and place machine. These machines are typically used in the manufacturing of electronic devices, and are designed to automate the process of loading and unloading PCBs in order to increase efficiency and reduce the risk of errors.

SMT PCB fixture loading and unloading machines typically consist of a conveyor belt or other transport mechanism that moves the PCBs into and out of the machine, as well as a mechanism for aligning the PCBs and securing them in place. 

 

PCB Loader Unloader Features:

▹ The whole machine adopts high-strength iron plate, aviation aluminum profile, stable and strong

▹ Visual programming and offline programming confirmation, saving time and speed

▹ Lower CCD camera intelligent material deviation correction (vision, increase labeling speed)

▹ The PCB conveying system is a special aluminum profile for conveyor, with a straight-through mode

▹ Pallet feeding method is stacking, back feeding

▹ Standard SMEMA interface, can be connected online with other equipment

SMT PCB Fixture Loading&Unloading Machine

PCB Loader Unloader Technical Specification:

Assembly speed

22s/pcs

Assembly accuracy

±0.09mm

R-axis highest resolution

0.01/Pulse

R-axis angle range

0-360 °

Z-axis resolution

0.05mm

Z axis stroke

50mm

Flow direction

left to right/Right to Left

Air Supply

0.6MPa±0.1

Electricity Consumption

2500W

Power Specifications

AC220V±10%,50/60HZ

 

PCB Loader Unloader Model Specification:

Model

YS-LDZ250/YS-ULDZ250

PCB size

50×50-250×250mm

PCB thickness

0.4-5mm

Fixture size

Min120*50mm;Max320*250mm

Fixture feeding quantity

40PCS&fixture(T:5mm)

Fixture thickness

3-5mm

Dimensions (L*W*H)

1000×1500×1600mm

 

PCB Loader Unloader Advantages

In the automated SMT production line, the SMT PCB Fixture Loading&Unloading Machines are indispensable machines. There are many advantages of loader and unloader machines:
1. SMT loader machine is recycled and durable which can save time.
2. People-saving: semi-automatic printer machine is filled with the whole frame board, this employee can do other types of work at any time, or one person can print multiple production lines at the same time. For semi-automatic printer machines, only one person needs to take care of multiple production lines. Because it is a cyclic storage board, it can be added at any time without changing the frame again.
3. The size of the PCB loader machine is small, saving working space.
4. Strong practicality: Automatic smd pcb loader and unloader can use with a semi-automatic printer machine, or full-automatic printer machine, regardless of the single or double panel. When there is no panel, the automatic alarm function will sound.
5. High reliability: Due to the small amount of movement, less wear, and all metal materials, the PCB loading machine owns extremely high reliability.
6. Improve efficiency: When the pick and place machine has a signal and needs PCB, the loading machine will supply the board on time, and the automatic alarm function will not cause the pick and place machine to run idle.

 

Applications of SMT PCB Fixture Loading&Unloading Machine

Manufacturing of electronic devices: These machines are often used in the manufacturing of electronic devices, such as smartphones, computers, and other consumer electronics, to automate the process of loading and unloading PCBs into and out of an SMT pick and place machine.
Assembly lines: SMT PCB fixture loading and unloading machines are often used on assembly lines to speed up the manufacturing process and increase efficiency.
Quality control: These machines can be equipped with vision systems or other inspection systems to help ensure that the correct PCBs are being loaded and unloaded, which can be important in maintaining quality control standards.
Reducing the risk of errors: By automating the process of loading and unloading PCBs, these machines can help to reduce the risk of errors, which can save time and reduce the costs associated with rework and repair.

 

PCB Loader Unloader Maintenance

The use of SMT automatic PCB loader and unloader machines has greatly improved the efficiency of production. So how to maintain the  PCB Loader Unloader?
1. Keep the  PCB Loader Unloader free of debris to avoid debris falling into the workbench and causing damage to the machine.
2. Repair and maintenance methods for the gearbox of the loader and unloader machine: the first time it is used for about three months to drain the oil in the gearbox, clean the inside of the gearbox with diesel or gasoline, and put the new smooth oil after it is drained. Add to the middle of the viewing window immediately. It is enough to change the lubricating oil once a year in the future. Too much lubricating oil may cause the gearbox to heat up, and excessive motor load may cause the motor maintenance switch to trip. Too little lubricating oil may cause the gearbox to heat up, increase noise, and the gearbox hangs and scrapped.
3. Repair and maintenance methods for the motor of the  PCB Loader Unloader head: Do not put water into the motor, nor add diesel oil and liquid organic compounds to the motor, because this can cause the insulation of the motor to be damaged and cause problems.
4. Repair and maintenance methods of the smt full automatic pcb loader trigger chain: The chain may cause the original lubricating oil to heat and volatilize after a long-term operation, and cause the chain to be unbalanced during operation, increase noise, and creep. At this time, you can turn over the sealing plate at the tail end, and add butter or thicker smooth oil to the chain.

 

The PCB board can be transmitted through the loader and unloader machines to realize the intelligence of the entire SMT line. This improves work efficiency and equipment utilization, and saves operation time.It is highly intelligent and easy to operate. Staff can participate in production after simple training, and only a small number of people can control multiple machines, reducing production costs from labor costs.

 

Smart And Highly Flexible SMT PCB Fixture Loading&Unloading Machine Solutions

 

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